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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Pressure relieving devices and overpressure protection - Rerating, reclassification, and nameplate updates - Documentation and post-work verification - Repair vs alteration definitions and procedures |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Inspection interval determination and extension rules - Remaining life and corrosion rate calculations - Inspection methods and technique selection - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements - Records review and baseline data collection |
| Design, Materials, and Fabrication Rules | 22% | - Positive material identification (PMI) and traceability - Material selection, properties, and toughness requirements - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application |
| Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) - High-temperature damage and material degradation |
API Pressure Vessel Inspector Sample Questions:
API-510 requires a hydrostatic test to be performed at what interval during the vessel's service life?
- A. Only after major repairs
- B. Every 5 years
- C. After each shutdown
- D. Every 10 years
Correct Answer: A 🗳️
API 510 covers vessels constructed to which fabrication codes?
- A. ASME B&PV Section VIII and other current codes (except French vessel code)
- B. any fabrication code
- C. only ASME B&PV Section VIII and the API/ASME Code for Unfired Pressure Vessels
- D. only ASME B&PV Section VIII
Correct Answer: B 🗳️
When developing an inspection plan for equipment operating at elevated temperatures,
____________ having knowledge of elevated temperature and metallurgical effects on vessel materials of construction should be consulted
- A. A registered professional engineer
- B. An authorized Inspector
- C. A pressure vessel repair organization
- D. A corrosion specialist
Correct Answer: D 🗳️
Describe the considerations for API-510 compliance when converting existing vessels for new operational uses.
Reveal Solution Discussion 0Correct Answer:
API-510 compliance when converting existing vessels for new uses involves rigorous evaluations to ensure that the vessels can safely handle the new operational conditions. This includes a complete reassessment of the vessel's design against the new process requirements, such as changes in pressure, temperature, or chemical compatibility. Additional inspections and possibly modifications might be necessary to meet the new operational standards. Detailed documentation of all changes, tests, and inspections must be maintained as part of the compliance process under API-510.
When discussing repairs to a pressure vessel what is the definition of 'construction codes'?
- A. The current ASME Code edition
- B. The API 510 Code
- C. The NBIC
- D. The Code the vessel was constructed to including non-standard and jurisdictional special vessels
Correct Answer: D 🗳️
